Affordable Storage for Standard Robot Lines
The Economical Industrial Robot Multi-Layer Storage System is a basic storage unit for standard industrial robot lines. Its goal is clear: use the simplest structure, the most reliable technology, and the lowest cost to help small and medium factories automate their material supply.
This system keeps the key functions of multi-layer storage and automatic layer changing. It removes expensive options like vision systems and high-end sensors. It does not have fancy features. But it has all the useful ones – it holds parts, changes layers automatically, connects to robots, and runs reliably. That is enough.
Zhejiang Luban developed this product for the real needs of small and medium factories. We know many companies want to automate but have tight budgets. The Economical Industrial Robot Multi-Layer Storage System is made for these customers. It offers an affordable price to make automation possible.
Who This System Is For
If you run a small or medium hardware processing plant, auto parts factory, or general machine shop, this system is for you. If you still use manual labour or single-layer trays to supply your machines, this is the perfect starting point.
It does not need complex site changes. It does not need a specialist to set up. A regular worker can learn to use it with simple training. When the machine arrives, you just connect power and robot signal cables. You can start production within a day. A customer from a small auto parts factory told us he wanted to automate but found other quotes too expensive. We recommended this system. After a few months, he told us the machine was simple but very stable. It had not failed once since installation. It saved the work of two people, and he recovered his investment in six months.
How This System Works
The working principle is very simple. You place parts on the trays and start automatic mode. The system feeds parts layer by layer. When a layer is empty, it switches to the next one. No manual help is needed.
The control uses a Guangdong Gumei PLC and a 7-inch touch screen. The logic is clear and easy to use. The lift uses Inovance servo motors (400W and 750W) with Shinpo planetary reducers. Running is smooth and reliable. The repeat positioning accuracy for each layer is within ±0.25 mm. This meets the pick-up needs of most standard workpieces. Safety features include mechanical limits, overload protection, an emergency stop, and sound and light alarms. It also has basic interlocking with the robot. All necessary protections are there, which meets the safety standards of any industrial workshop.
Built for Reliable, High-Volume Production
The body of this machine is welded from standard steel sections. The structure is simple and solid. The drive system uses a proven servo-plus-rack-and-guide design. There are no complex parts. The biggest benefit of this design is a very low failure rate. Simpler structures break down less often. Maintenance costs are also very low. All parts are common standard items. They are cheap and easy to buy. Daily maintenance is just cleaning the trays and guides and adding grease from time to time. A regular maintenance worker can do it.
Technical Specifications
|
Parameter |
Specification |
|
Power Supply |
AC220V |
|
Total Power |
1.5 kW |
|
Number of Layers |
5 / 8 / 9 / 10 (Customizable) |
|
Layer Spacing |
170 / 107 / 93 / 80 mm (Customizable) |
|
Tray Size |
600 × 480 mm (Can fit non-standard sizes) |
|
Max Load per Tray |
35 kg (Customizable) |
|
Repeat Positioning Accuracy |
±0.25 mm |
|
Layer Change Time |
15 to 20 seconds |
|
Working Temperature |
-10°C to 45°C |
|
Control Method |
PLC + Touch Screen (Fully Automatic) |
|
Robot Load Adaptation |
Robot body weight ≤ 70 kg |
|
Machine Weight |
Approx. 450 kg |
|
Dimensions (L×W×H) |
1860 × 820 × 1560 mm |
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