Product Description
The CNC‑controlled tiered material rack is intelligent vertical storage and feeding equipment dedicated for CNC machining centers, CNC lathes and turn‑mill composite machine clusters. Built with multi‑layer modular storage structure, it is equipped with complete servo closed‑loop transmission and multiple groups of condition‑sensing detection modules. The equipment accomplishes layered stock‑keeping, automatic layer switching, continuous material supply and empty‑layer early warning. It can establish signal connection with truss manipulators, six‑axis robots and numerical control assembly lines, realizing full‑automatic blank feeding and finished‑part collection. Optimized for harsh shop‑floor conditions including iron filings, coolant splashing and oil contamination, it delivers stable performance for lights‑out unmanned CNC processing workshops.
This equipment targets numerical‑control cluster production scenarios where stable signal interconnection and precise positioning are critical. Drawing‑based customization allows adjustment of pallet layout, IO signal definition and interlock logic, ensuring seamless matching with customers' existing CNC machine‑tool control systems without modifying original workshop automation architecture.
Technical Parameters
|
Parameter Item |
Specification |
|
Power Supply |
AC220V |
|
Total Power |
1.5kW |
|
Number of Layers |
5/8/9/10(Customizable) |
|
Inter-layer Spacing |
170/107/93/80mm(Customizable) |
|
Pallet Dimension |
600×480mm(Compatible with Non-standard) |
|
Single Layer Load Capacity |
35kg(Customizable) |
|
Repeat Positioning Accuracy |
±0.25mm |
|
Layer Switching Time |
15to20s |
|
Working Temperature |
-10°C to 45°C |
|
Control Mode |
Siemens PLC + Touch Screen Fully Automatic |
|
Safety Protection |
Emergency Stop, Overload, Limit Protection |
|
Total Weight |
Approx. 350kg |
|
Overall Dimensions (L × W × H) |
1200×820×1560mm |
Applications
Application 1
Lights‑out CNC machine clusters. It works with groups of CNC lathes and machining centers, reducing manual refilling frequency and sustaining long‑period unmanned processing to raise overall machine utilization rate.
Application 2
Truss‑robot‑based automated loading‑unloading cells. Reliable layer‑to‑layer positioning accuracy guarantees consistent picking position for manipulators, avoiding picking offset, workpiece scratching and part dropping during high‑volume precision‑part machining.
Application 3
Mid‑to‑high precision metal‑part batch production. Fits auto components, hardware and aerospace‑related workpieces, offering stable feeding performance for processes demanding strict part‑position repeatability.
Customization
- Customizable storage layer quantity and inter‑layer spacing for varied workpiece heights.
- Non‑standard pallet dimension and single‑pallet load‑bearing customization.
- Custom IO interlock logic and communication protocols for matching existing machine‑tool systems.
- Locating fixture customization for special‑shape blanks and finished components.
- Optional modification for PLC, HMI and servo component brands.
Packaging & Transportation
Structural frames are wrapped with anti‑scratch plastic film. Sensitive electrical components are packed inside shock‑resistant cartons. Whole machine is secured in export wooden case. Complete pre‑shipment function test is finished before delivery, suitable for sea and land international shipment.
FAQ
Q1. Can this CNC‑controlled tiered material rack link with customers' existing MES systems?
Answer. Standard version reserves IO signal ports. MES system docking belongs to customized development, please provide your system communication specification for quotation.
Q2. What kind of maintenance work does this CNC‑controlled tiered material rack require?
Answer. Daily work includes cleaning iron chips and oil contamination on pallets and guide rails. Periodic lubrication for rack‑and‑pinion drive components and regular calibration of layer positioning accuracy are required following the operation manual.
Q3. Is on‑site commissioning support available?
Answer. We provide technical documents including operation manual and calibration guide. On‑site commissioning service can be arranged as a paid custom service item.
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