Product Description
Premium automated guided layered rack is high‑end intelligent vertical material storage and feeding unit built for AGV‑enabled unmanned smart factories and CNC cluster production lines. Constructed with heavy‑duty welded steel frames with stress‑relieved treatment, it integrates full‑servo lifting system, multi‑point sensor detection and dedicated AGV signal interaction modules. It completes automatic pallet docking with various navigation‑type AGVs, multi‑layer classified material storage, automatic layer switching, material early warning and closed‑loop material circulation. It supports storing blanks, semi‑finished goods and finished parts separately, widely deployed for precision machining, new‑energy components and auto‑parts unmanned production workshops.
Since AGV docking has strict requirements for docking tolerance and signal matching, drawing‑based manufacturing is adopted. We adjust docking coordinates, IO handshaking logic and pallet layout according to customers' existing AGV model parameters, so the equipment can seamlessly connect to the existing material handling system without major modification of on‑site workshop layout.
Technical Parameters
|
Parameter Item |
Specification |
|
Power Supply |
AC220V |
|
Total Power |
1.5kW |
|
Silo Specification |
520×440/600×500/700×550mm(Optional) |
|
Number of Layers |
5/6/7(Customizable) |
|
Inter-layer Spacing |
100/70 130/165/85 130/165/85mm(Customizable) |
|
Single Layer Load Capacity |
35kg(Customizable) |
|
Repeat Positioning Accuracy |
±0.25mm |
|
Layer Switching Time |
Approx. 25s |
|
Working Temperature |
-10°C to 45°C |
|
Control Mode |
Siemens PLC + Touch Screen Fully Automatic |
|
Total Weight |
350/400/450kg |
|
Overall Dimensions (L × W × H) |
By Model: 1250×820×1400to1520×1050×1600mm |
Applications
Application 1
Intelligent unmanned machining workshops. Cooperates with laser / QR‑code guided AGVs to realize automatic raw‑material inbound, finished‑part outbound, and realizes full‑process unmanned material circulation without manual pallet transportation.
Application 2
CNC machine‑tool cluster production lines. It can store blanks and finished products in separate layers, matching AGV distribution rhythm to supply materials for multiple groups of machine‑tools, reducing manual material handling workload in high‑volume cluster production.
Application 3
New‑energy and aerospace precision‑part manufacturing. High‑precision AGV‑docking positioning performance avoids pallet offset during automatic transfer, protecting high‑value precision workpieces from collision damage in whole‑process automatic logistics.
Customization
- Custom pallet dimension, number of layers and inter‑layer spacing according to workpiece and AGV pallet size.
- Custom AGV signal interlock logic, adapt to customers' existing AGV navigation type and control protocol.
- Custom locating fixture for special‑shaped workpieces.
- Optional upgrade of vision inspection module for material error‑proof detection.
- Alternative brand selection for PLC, touch‑screen and servo assemblies.
Packaging & Transportation
Main frame wrapped with anti‑scratch plastic film. Precision sensors and electrical components packed with shock‑proof cartons. Whole machine secured in export wooden crate. Full pre‑shipment functional test including AGV docking simulation is completed before delivery, fit for sea and land international shipment.
FAQ
Q1. Which AGV types can this premium automated guided layered rack match?
Answer. Standard IO interface supports QR‑code, magnetic‑tape and laser reflector navigation AGVs. For special private protocols, custom development is required.
Q2. Does the equipment need modification on‑site for connecting with customers' existing AGV?
Answer. We configure docking parameters according to customer‑provided AGV drawings and parameters before delivery. Minor parameter debugging is needed on‑site, no large‑scale mechanical reconstruction required.
Q3. Can this silo work without AGV?
Answer. Yes, it can operate as an ordinary multi‑layer material silo for robot feeding, but the automatic AGV docking function will not be activated.
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